Troubleshooting TECTRON™ Bare Electrodes
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Safety
Think and act in a safe manner. Always disconnect power and use a lockout before you work on the E-coat system, or any of the related subsystems. Observe any confined space conditions. Use the appropriate safety equipment and clothing for the task. Please carefully read all the instructions listed below to familiarize yourself with the project before attempting to perform any of the work.
General
Problems can arise at anytime. Please use this listing by first focusing on the left hand column, then moving to the middle column to further define the possible problem. Consider each one of these causes carefully. At this point, its time to move to your ED system and investigate each of the causes. Testing is sometimes necessary. It is good practice to try to isolate the most likely causes in order to reduce your testing. Finally, move to the right hand column to see the appropriate remedy.
Problem | Possible Cause | Remedies |
Broken PVC Cap at Bottom of Holder. |
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Paint Solids Build-up on outside of Electrode Holder in Zone 1 Cells. |
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Low Rectifier Current Output |
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Low Individual Cell Current Draw |
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Brown Sludge in Cell |
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Cell Does Not Hang Straight. |
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BULLETIN 990138